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  • - A hole in a plane, government investigations,

  • aircraft being grounded,

  • $12 billion wiped from the stock price

  • and airlines reexamining their aircraft

  • to find yet more manufacturing faults.

  • This wasn't exactly the start to 2024 that Boeing wanted.

  • See, after spending years enduring the fallout

  • from the MAX crisis where two Boeing planes crashed

  • due to a flight control design flaw

  • killing hundreds of people,

  • the company was finally showing signs of a full recovery.

  • - They had normalized production levels,

  • they were getting some more respect on Wall Street.

  • - But then a door plug

  • from an Alaska Airlines Boeing aircraft,

  • which had only been delivered months before,

  • fell off in midair,

  • triggering yet another crisis for the company.

  • - What does Boeing look like in the next few years

  • if it has to deal with another crisis?

  • - [George] So can Boeing afford another setback?

  • While nobody was killed or seriously injured

  • in the Alaska Airlines accident-

  • - We coulda ended up with something so much more tragic

  • and we're really fortunate that that did not occur here.

  • - [George] The door plug,

  • which is a panel used to plug up the space

  • where an emergency exit would be,

  • fell off early in the flight.

  • - It was shortly after takeoff,

  • passengers were still in their seatbelt,

  • the plane was ascending

  • and there was no one seated

  • right next to the door plug that blew off.

  • - If somebody had been in that seat,

  • it's likely they probably would've died.

  • That's at least what we're told by the NTSB.

  • And that's really what's triggered this massive panic

  • and investigation into what actually happened.

  • - [George] One major question

  • in the accident investigator's probe

  • is whether this was a one-off accident

  • for the singular door plug,

  • or a manufacturing issue

  • that could affect many of Boeing's aircraft.

  • The door plugs are manufactured

  • by a company called Spirit Aerosystems,

  • which actually used to be part of Boeing

  • until the division was spun off in 2005.

  • Spirit has said it's working with Boeing

  • to determine what went wrong,

  • but a crucial piece of evidence,

  • the bolts that are supposed to hold the door plug in place,

  • remain missing,

  • - And we have not yet determined if they existed there.

  • - Figuring out what happened with the bolts

  • is a key piece of this.

  • - The accident led to the FAA grounding

  • around 170 MAX 9 aircraft

  • and ordering the inspection of the planes.

  • But it wasn't long before the reputational damage

  • to Boeing and the FAA began to spread further

  • than the MAX 9's door plugs.

  • See, when it comes to recommendations, inspections,

  • and safety checks for Boeing

  • and other American made aircraft,

  • airlines and regulators across the globe

  • typically follow the lead of the FAA.

  • However, around the same time

  • that both United Airlines and Alaska Airlines

  • announced they'd found loose bolts on their aircraft-

  • - What we saw was airlines saying, "You know what?

  • We're gonna check our aircraft, our Boeing MAX aircraft,

  • even though they're not the models

  • that the FAA has stipulated need to be checked."

  • - Despite having no MAX 9 aircraft,

  • South Korea, China, and India all ordered their airlines

  • to examine their fleet of MAX 8 aircraft,

  • though they found nothing.

  • And Indonesia ordered Lion Air

  • to inspect the doors on its MAX 9 aircraft.

  • - It's certainly a sign that Boeing doesn't have

  • full, full confidence of safety regulators

  • or its airline customers.

  • - That really speaks to this idea

  • that there may be a loss of faith, not just in Boeing,

  • but also in Boeing's oversight by the FAA.

  • - The FAA's administrator, Mike Whitaker, said

  • "The agency showed its global leadership on safety

  • by immediately grounding the MAX 9,"

  • and said, "Regulators would make sure the planes were safe

  • before they fly again."

  • That potential loss of faith

  • could impact the range of planes

  • that Boeing is able to offer in years to come.

  • And to understand why,

  • you need to go back to the MAX crashes of 2018 and 2019.

  • - An Indonesia passenger plane crashing into the sea

  • minutes after takeoff.

  • - [Reporter] Rescuers have located debris,

  • but they do not expect to find any survivors.

  • - The new Boeing 737 crashing,

  • just minutes after takeoff in Ethiopia.

  • - 157 people from more than 30 countries were killed.

  • - [George] The crashes of two Boeing 737 MAX 8 aircraft

  • led to the grounding of hundreds of jets

  • for nearly two years.

  • The FAA began increasing its oversight

  • of Boeing's manufacturing

  • and the company had to pay billions

  • to compensate airlines due to the MAX grounding

  • and problems that emerged with other aircraft.

  • - It slowed everything down.

  • It took up resources, it took up time.

  • And so Boeing arguably wasn't able to focus

  • on developing the next new aircraft

  • in a way they could have been.

  • - [George] Fast forward to 2023,

  • and Boeing now has a far narrower selection of planes

  • than European rival Airbus,

  • who's offering ranges from the 100-seat A220,

  • all the way up to the massive A350-1000.

  • Airbus also has the A321NEO,

  • which can fly a greater number of passengers farther

  • than Boeing's 737 MAX 10,

  • a plane which still isn't certified

  • because of delays related to the MAX crisis.

  • And that's partly why Airbus, who overtook Boeing

  • as the world's largest plane maker in 2019,

  • was able to post record orders in 2023,

  • far outstripping Boeing's orders.

  • - And there's a question here.

  • Does this difference between the orders

  • speak to maybe the fact

  • that Boeing's management are distracted?

  • You know, they're focused on other things.

  • Where Airbus is able to go out there

  • and just focused on winning orders

  • and, you know, working with customers

  • and being able to deliver a more nuanced product lineup

  • that can really take away

  • some of the market share that Boeing has.

  • - So even though the plane landed safely,

  • could the Alaska Airlines incident disrupt the duopoly

  • between Boeing and Airbus in the long run?

  • Well, both Airbus and Boeing

  • have huge manufacturing backlogs.

  • So Airbus is unlikely to gain much of an advantage

  • in the short term.

  • - They're pretty much sold out for the next,

  • you know, eight to nine years.

  • If you wanna buy a big chunk of new orders from Airbus,

  • you're really looking at the early 2030s

  • before Airbus can even start delivering them.

  • - And handling the MAX crisis may have made Boeing better

  • at dealing with its current woes.

  • - We're seeing the company

  • already start to do things differently.

  • They've said that they will open their factories up

  • to airlines if the airlines wanna send crews in

  • to inspect the process.

  • - But how Boeing goes about restoring faith

  • in its products and its manufacturing

  • over the next few months

  • could dramatically reshape the company in the years to come.

  • - If they're able to come back very strongly,

  • confident in the fixes,

  • show that they have, you know,

  • not only addressed the underlying issues,

  • but manage to win back the confidence

  • of the global industry, maybe this is just a blip.

  • - But if there's a lack of faith in the company

  • and its products, we could see Boeing's orders

  • and its position in the market,

  • start to slip further in the long run.

- A hole in a plane, government investigations,

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