Henkel's Japan, originally a 291 yearoldgermanknifemakerwhoeventuallysetupanofficeinJapanandlateracquiredtheknifefactoryhereinSekicity, alsoknowninJapanas a cityofblades, craftingflawlesssamuraiswordsandknivesformorethan 800 yearsandproducinghalfofJapan's totalknivesinthecityalone.
Today, 90% ofthecompany's knivessoldinJapanareactuallymadeatthisfactoryhasbeenworkingattheknifefactoryforfiveyearsnowintheKaizendepartmentisinitself a Japanesetermmeaningcontinuousimprovementin a gradualmethodicalprocess.
Herdaystartswith a teammeetingwhereshe's assignedspecifictasks, wow, they'recheckingtheirhands.
Okay, so I thinkhere, thisiswheretheydotheheattreatment.
Thisis a yuckyin a processwhereuntreatedpressedsteelbladesareheatedby a specificallydesignedfurnacetomorethan 1000 degreesCelsius 1832 degreesFahrenheit.
Infact, thetemperingprocessofheatingandfreezingthesteelbladesrestructuresandstabilizeiton a molecularlevel, forming a perfectbladethat's notonlyhardbutflexibleatthesametime.
However, thefactoryhasdevelopeditsownspecializedtechniquestobuildstrongerhandleswhilealsodoingitbyhandbeforethebladesreceivetheirfinalsharpening, Theirfinishedoffhere.
Soit's 10:00 rightnowand I justheard a bellringandallof a suddenpeoplejuststartedturningoffthelightsand I thinkthey'retaking a breaknowalltheworkersinthefactoryget 3, 10 minutebreaksthroughouttheday.
It's fairlymandatoryaseachjobrequires a significantamountoffocusandconcentration?
Shesaysthatitwasquite a challengetomemorizeallthetests, proceduresandhowtoevenusethemachines.
Soitrequired a lotofeffortinstudyingforherinthebeginningtomasterthispartofthejob.
Itlookslikeshe's sharpwithitnowthoughbytheway, as a kiddidyouthinkyouwouldbecome a knifetechnicianwasstillinhighschool?
A friendwhoworkedatthefactorytoldheraboutworkingas a knifetechnicianwhichhelpedsparkherinterestenoughsothatshescheduled a tourofthefactorytolearnmoreaboutit.
Heoftenordersthefactoryprovidedbentoboxsinceit's offeredat a reasonableprice.
Infactit's partoftypicaljapanesefactoryculturetoofferthistypeofbentoboxsothatalltheemployeescaneatatthesametimewhilenothavingtoleavethefacilityAndthatthisfactoryat 160 m a dollar $18 is a dealthat's hardtobeat.
Hesaysthatit's a greatopportunityforhertoviewthelatestknifecraftingtechnologiesfirsthandbeforeit's everreleased, isgoingtobedoing a littlebitmoretesting.
Soyouallknowwhatwedo.
Let's seeifyouguyscanhandlesomemoreexploration.
Okay, let's seewhatelsewecangetinto.
This.
Lookslike a store.
Hi, what's thisshopboard?
Sodoemployeesgetdiscountslikehowmuch?
There's justsomanykniveshere?
But I thinkthisisnotalltheknivesthattheyproducedhereinthefactory.
Thisismiabeoneoftheworld's sharpestknives, a handcraftedjapaneseknifebrandthat's onlymadeinthisfactoryandsomemarkedwithitsownuniqueDamascusstyledesignonthebladethatwaskindof.
Cool.
Let's seewhatelsetheyhave?
Excuseme, can I askwhatyoudo, whatareyouworkingonnow, can I seeit?
Oncetheknivesaresharpenedandfinished, eachonereceives a thoroughcleaningandinspectiondependingontheJapaneseknife, theproductionprocessanddurationvaries.
Someofthehandcraftedknivescanbecompletedin a month.
Whilesomeofthehighendhandcraftedknivesrequiremorethan 100 individualprocessesandmorethanthreemonthstocompleteeverysingledetailaccountedfortoensure a consistentandhighqualityJapaneseknifeiscraftedeachandeverytime.
Despitebeingpartofthekaizengroupandhaving a deepunderstandingoftheentireprocessofhowknivesmustbecrafted, shemustcontinuetoworkonhertechnicalskills, suchasknifesharpening.
Attheendoftheday, shehas a littlebitofdeskworkandshe's alsoresponsibleforenteringlogsfortheinspectionsshecompletedthatday.
Youstillhaveworktodo.
Finallydone.
Whatareyoudoingafterthisishosting a party, whichis a verytypicalJapanesehomepartybasicallyconsistingof a groupofpeoplegatheringinsomeone's hometositaroundthehotpot, sharefooddrinksandstoriesusuallyinthewinter, butcanalsobedoneanytimeoftheyeartoday.
They'respecificallyhavingSukiyakiahohcool.
Herfriendsarehere, wow, they'redoingitupandhavingheatedyoubeef, a wagyubrandfromthisarea.
Doyougirlsoftenmeetuplikethis?
Sowhatdoyoudoinyourfreetime?
Whatareyougirlsdrinking?
Oh, I see.
Theyalldrovehere I guessit's a weekday, sothey'rekeepingitmellowtonight.
That's Gucciwagyubeeffat, itadds a distinctivesweetflavortothedish.
Manysupermarketsofferedforfree, soit's commonlyusedinJapanwhencookingsteaksandhotpotafter a fulldayperformingatthehighestlevel.
Sheappreciatesbeingabletosendhermindawayfromworktoenjoy a homecookedmealwithhergoodfriends.