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  • Hi, I'm Rob Fernandez with Cirrus, and today we'll be covering the 4200 Series Benchtop Tester, including how to set up your tester and run your first test.

  • Let's take a quick look at the 4200 Series.

  • It was designed to test for continuity, isolation, opens, and miswires.

  • It can also analyze components, such as resistors, capacitors, and diodes, and perform 4-wire resistance measurements.

  • It's compact, lightweight, and self-contained, for easy mobility around the production floor.

  • The testers come standard with 128 test points, but are expandable up to 1,024 test points using 128 test point expansion boxes.

  • While both testers are fast and versatile, the 4250 can high-pot up to 1,500 volts DC.

  • It's also available in 2,000 volts DC or 1,000 volts AC.

  • Since both testers have the same base features, we'll be focusing today's video on the 4250.

  • On the back of your tester, you'll find inputs for digital I.O., serial, your probe, USB to PC, USB for peripherals, such as a barcode scanner, an Ethernet port, Wi-Fi, and power.

  • To power on your tester, simply plug in the power supply into the back of the tester and press the button to power on.

  • In order to attach your device to the tester, the 4250 utilizes the Cirrus adapter system.

  • Simply take the adapters that fit your cable and position them onto the front of the tester.

  • For this demonstration, we'll be testing a batch of simple cables.

  • The 4250 is powered by the easy-to-use Cirrus OS, which has a wide variety of features, including multiple languages.

  • You can also share test programs and printers across multiple units on the same network.

  • So let's go ahead and create our first test.

  • The easiest way to create a test is to have the 4250 learn a known good cable.

  • Notice how quickly the tester learns the cable and then displays a list of connections for you to review.

  • If the connections all look correct, go ahead and click Save As.

  • Then select New.

  • Here, you can name your test program.

  • For this demonstration, we'll go ahead and just call it Test.

  • Now, go ahead and select your test.

  • You can do that by pressing the Load button and selecting your test.

  • Your program should now show as the loaded test at the top of the screen.

  • You're now ready to begin testing.

  • Remove your known good cable from the tester.

  • Grab your first cable from the batch and attach it to the front.

  • With the cable attached, go ahead and select Test.

  • The tester will run a low-voltage test.

  • For this demonstration, we've also included an intermittence test, at which point you can manipulate the cable and help expose any faults in the wire.

  • As no errors have been found, the cable has passed.

  • Go ahead and disconnect your cable from the front.

  • Place it in your good batch, and you're ready to test your next cable.

  • To demonstrate the high-voltage capabilities of the 4250, we've attached a demo cable with more components.

  • We've already created a test for this cable using the tester's Learn function.

  • However, if you have to edit your test after it's been created, select the Edit button.

  • Here, we can select High Voltage and turn the High Voltage test on.

  • Perhaps there are also certain specifications you need to change, like your connection resistance.

  • Simply select Low Voltage, and then Connection Resistance.

  • For this test, we'll go ahead and put in 10 ohms.

  • Once finished, hit OK, and then select Save.

  • Finally, hit Continue.

  • We're now ready to test our cable with components.

  • Like before, it will quickly run through the Low Voltage test, at which point the tester will prompt you to start the High Voltage test.

  • Simply select Start Test.

  • Once the High Voltage test has been cleared, you'll see the Passed on the screen.

  • However, let's go ahead and introduce an open error.

  • Go ahead and click Retest.

  • The tester, upon identifying the failure, will display Failure, as well as additional details.

  • Such as the test that failed, which component was missing, and where the missing connection is.

  • In this case, J4-01 and J1-08.

  • If the operator can identify the error and correct it, they can simply click Retest to run it again.

  • As the error has been corrected, the cable will now show as Passed.

  • This has been a demonstration of the 4200 Series Benchtop Tester from Cirrus.

  • If you would like more information, contact us using the link in the description, or visit us at www.cirrus.com.

  • If you make cables, you should Cirrus it!

  • www.cirrus.com

Hi, I'm Rob Fernandez with Cirrus, and today we'll be covering the 4200 Series Benchtop Tester, including how to set up your tester and run your first test.

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4200 Series | Product Demo | Cirris - Cable and Harness Testers

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    Robert Chen posted on 2024/10/07
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