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  • Humble sand - this is what the building blocks of the future are made of.

  • But making them is a long process compromising a great many steps.

  • First, the silicon dioxide in the sand has to be converted into pure silicon.

  • After that, it is cut into wafer-thin discs, in diameter and less than a millimeter thick. In our clean room, up to 35,000 chips are then made from each of these discs.

  • In numerous process stages, the wafers are given their characteristic surface structure.

  • After coating with a photoresist layer, the wafer surface is exposed, developed, and etched.

  • This results in the desired conductor structure - such structures are hundreds of times finer than a human hair. Dopants are then implanted in the material to increase the electrical connectivity of parts of the semiconductor.

  • In subsequent phases, this and other process steps are repeated until the entire layout of the chip has been deposited on the wafer.

  • This involves heating the wafer to more than 1,100 degrees Celsius, in some cases, up to 27 times. Up to 200 measurements are done and up to 26 exposures.

  • All in all, this can mean as many as 700 processing steps and 14 weeks processing time.

  • Once this is completed, the microchip is assembled from as many as 30 such layers, like a mini skyscraper.

  • Each layer has its own function - interconnecting them makes the microchip highly complex. Semiconductor chips - the building blocks of our future.

Humble sand - this is what the building blocks of the future are made of.

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