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  • (jazzy upbeat music)

  • Marc: Now today, we're going to take a look at the miter saw,

  • specifically a sliding compound miter saw.

  • Again, these manuals always come with instructions

  • on general safety, and I definitely recommend you read

  • those things, it's going to be a lot more thorough than

  • my little video here.

  • But let me just show you some of the pointers

  • that I know keep me safe every time I turn this tool on.

  • So, as with any tool, you should, of course, have your

  • personal protective equipment on.

  • At the very least, make sure you are protecting your eyes.

  • Okay, so a tool like this, you have to consider some of the

  • things about what you're wearing even.

  • No long sleeves, okay.

  • It's very easy for those sleeves to get caught up in the blade,

  • and you're going to have yourself a problem if you do that.

  • Um, the way you approach the tool - the great thing

  • about a miter saw is it doesn't care whether you're left handed

  • or right handed, so there's no excuse for doing

  • things like this, okay, holding a work piece over here

  • and holding the saw with your right hand.

  • You should never have to do that.

  • Grab the saw with your left hand, even if you're

  • right handed, and then hold the work piece with your right hand

  • and you can go ahead and do your cuts that way.

  • Never cross your arms.

  • Now another great feature - some saws have them, some don't -

  • is a built-in clamp like this.

  • So when you have a work piece that you need to cut,

  • really the best thing to do - I'd rather not have

  • my hand anywhere need the blade if I can prevent it.

  • Of course, we want to have this imaginary zone that's

  • probably three or four inches around the blade that we don't

  • ever want our digits, our hands, or anything to be near.

  • So if you have a clamp like this, have your work piece in place,

  • clamp it down, and now this thing is pretty secure.

  • And you can - I usually do support the work piece, but I'm a lot

  • further away than I would be if I didn't have this clamp in place,

  • and now it's safe to go ahead and make your cut.

  • Now, in a case when you're cutting a really long piece, you want

  • to make sure that the work piece is completely supported.

  • Whatever means you need to do that, whether you have

  • a built-in fence system or, you know, let's say you

  • build yourself a miter saw station, you want to make sure

  • the work piece is supported so that once

  • you make that cut, it's not going to flop to the floor

  • because that can be very dangerous.

  • So, I've got the support, I've got a clamp that I'm going to

  • use here, and let's talk about what we do with

  • the actual tool itself, okay.

  • A sliding compound miter saw - some people, and I've seen,

  • it's a pretty scary thing, they actually start at the

  • beginning of their cut here, start the motor,

  • and as they're cutting, pull it toward them,

  • and that's really dangerous.

  • That's the, again, kind of like the router thing

  • that we explained the other day.

  • It's the direction that the blade wants to go, so if you start

  • putting your motion in that same direction, you're going to have,

  • you know, something that really pushes with a lot of force.

  • So, you want to work against the motion of the blade.

  • You want the blade to put all its pressure into this

  • work piece so that it pushes it into the fence and

  • down onto the flat stable work surface.

  • So what I always do is I come all the way out, okay,

  • and I bring it to its full extension point, and then

  • I turn the saw on, wait for it to come to full speed,

  • plunge down, and then push back, and that's

  • the motion I go through.

  • You'll also notice, when I finish the cut, I let go of the trigger

  • and I let it stop while it's embedded in this safe housing here.

  • If you actually bring it back up while the blade is still moving,

  • you have a chance of creating a problem.

  • There could be some kick-back, you could -

  • the other thing is, the quality of your cut goes down when you

  • do that too,because those little fibers at the end

  • of the work piece hit the little teeth and you wind up getting,

  • you know, a less-than-great-quality cut.

  • So, let's go ahead and actually make a quick cut.

  • (saw motor running)

  • Now if you follow that procedure every time,

  • you're almost guaranteed to have a safe cut.

  • Now, let's say you want to use a stop block or something

  • to make repetitive cuts, okay.

  • We're going to cut this one at about 12 inches.

  • My bionic eye tells me that that's about 12 inches.

  • Okay, so, you have an option here.

  • A lot of times you have either a stop block on the left

  • or a stop block on the right, and where do you put it?

  • Well, a lot of it depends on where you're going to

  • secure the piece from, so let me show you an example.

  • I have my clamp set up on the left side.

  • What happens if we set up our stop block over on this side?

  • Now, whether you use these built-in stops or you actually

  • literally have a block of wood and a clamp, whatever is,

  • you know, the most convenient for you is perfectly fine.

  • But, we have the stop on this side, my clamp is over here,

  • so let's go ahead and clamp it down.

  • Now, we've got a situation here.

  • We're clamped on this side, we're going to make a cut,

  • and our stop is on this side.

  • This piece is going to be secure, this one is not.

  • So, does anyone see a problem with that?

  • Anybody?

  • Nicole.

  • Nicole sees a problem with that.

  • Very good, Nicole.

  • The problem here is the loose piece is now sort of

  • bouncing between the blade and our stop block.

  • Just like in the table saw, you never want a piece

  • to be loose between your blade and the fence.

  • Same exact thing here.

  • So, you go ahead and make this cut, very dangerous.

  • Potentially, this piece could fly back at you.

  • So, how do we, how do we work around that?

  • Well, what I would do is one of two things.

  • You just have to decide which side you want to work from.

  • You can move your clamp so that it's on this side and this piece

  • then becomes secure and your cutoff piece becomes loose,

  • or, like I would do, just leave the clamp where it is

  • and flip this guy over, use this as your stop,

  • adjust it so it's at least close.

  • Now I can add my clamp.

  • My cutoff piece is now free to do what it wants to do,

  • so if it contacts the blade, it actually will just bounce away

  • from the blade safely and it's not going to kick back.

  • So let's go ahead and make that cut

  • and you can see how it reacts.

  • (saw motor running)

  • Very stable, it just sat there.

  • It can bounce around all it wants and it's not

  • going to fly back at me.

  • Now, while I made that cut, I actually took notice

  • of something that brings up another good point.

  • This little piece of material back here flew back and,

  • now this is not a big deal, that's very small,

  • but there are times when let's say you're just cutting a little

  • piece off and now you've got a quarter-inch piece of material

  • that may very well fall back there.

  • It brings up a very good safety recommendation,

  • and that is to add something like a backer board.

  • Okay, this is just a piece of MDF, it happens

  • to be veneered with cherry, but it's a cutoff.

  • I just have some double-stick tape here and I'm going to

  • attach this to the back of the factory fence.

  • Now, this does a couple things for us.

  • Not only is it a safety issue, because what it's going to do

  • is stop those pieces from having that option to go back there.

  • If they do go back into this little spot here, a lot of times they

  • bounce around for a little while until they hit the blade

  • and then they go "vroom" right out the front, so it's

  • always a good idea to install this here and that

  • will make sure that any cutoffs stay in the front

  • and fall down instead of hanging out behind the blade.

  • All right?

  • So you install that the first time and you want to make

  • your first cut to establish your zero clearance.

  • (saw motor running)

  • Now, with this kerf cut in here, only the blade

  • can fit through that tiny little slot.

  • There's not enough room for the cutoffs to fit through there.

  • And we have the added advantage, just like a zero-clearance

  • insert on a table saw gives you a cleaner cut,

  • same thing here.

  • All the fibers on the back of your work piece are now

  • completely supported all the way through the cut,

  • which means an absolute clean cut at the back edge,

  • which is great when you're doing finish cuts

  • on your miter saw.

  • Now, I would say the most common way to get

  • a kick-back incident on a sliding compound miter saw

  • is when people are using it to rough-cut boards, okay.

  • So let's say like this big piece of wenge here is pretty uneven.

  • Okay, actually it's not too bad considering, but a lot of times

  • your rough material, it doesn't sit real steady.

  • So you put this on here, even if you clamp it down, okay,

  • you're in a situation where as you cut through,

  • you release all that pressure, and when everything

  • settles down, these two halves are going to actually

  • act very differently than the whole piece did on its own.

  • So when those pieces then decide to move, once that

  • pressure is released, you've got a situation where now

  • maybe more wood is being pushed into the blade

  • and a lot of times what happens is this saw

  • comes right back at you.

  • And a couple things - I mean usually it's okay.

  • The saw can only go so far, but it scares you,

  • and secondly it can really knock your saw

  • out of calibration because it jolts the whole thing.

  • So when you're rough-cutting lumber like this,

  • a lot of times it is tempting to use this tool.

  • I actually prefer to use my jigsaw, though.

  • It's a lot safer: I set up some saw horses

  • and I just cut them down to all of my rough lengths

  • or cut and organize, and then once I have some nice

  • clean boards to work with that sit nice and level,

  • then I come to this machine and trim them to

  • my final lengths at that point.

  • So, hopefully that'll serve as just a very quick review

  • of some of the things you need to be concerned about

  • with this particular tool.

  • There's a lot of great resources out there.

  • One of my favorite is actually Mark Adams' Safety Video.

  • He not only covers the miter saw, but he covers just about

  • every power tool in the shop, and it's really comprehensive

  • and covers just about everything you could possibly

  • want to know about safety on those particular tools.

  • And his comments and things on the miter saw were pretty

  • insightful, so I recommend that as a resource for you.

  • So, we'd just like to take a minute to thank everybody

  • for watching all the videos this week and participating

  • and commenting, and all the bloggers and the

  • pod-casters, the magazine owners, and Fine Woodworking

  • for supplying us with some of their videos,

  • and even our sponsor, Rockler, who was able to

  • supply us with a bunch of great items for the giveaways.

  • It just turned into an amazing week.

  • Nicole: Yeah, definitely.

  • And what we'd like to say is even though we had

  • Safety Week this week, we know that every week

  • is Safety Week.

  • So hopefully what we've done this week has kind of

  • helped you in your shops and gave you some experiences

  • and even made you laugh a little bit (soft giggle).

  • Marc: And ultimately, safety is something that we should

  • incorporate completely into what we do,

  • but we will need reminders.

  • Nicole: Yes.

  • Marc: The longer we work in the shop, it seems like

  • Nicole: Sure.

  • Marc: And that's very dangerous. Nicole: Yes.

  • Marc: So we can all use a refresher course once in a while.

  • Nicole: So thanks for watching, guys.

  • Marc: Thanks for watching.

  • (acoustic guitar music)

  • An e, an e-mail that I got... Dammit, I'm rambling.

  • I need a new cameraman.

  • This one's got some serious attitude.

  • Here's a safety recommendation:

  • Don't put a bunch of crap in your shop.

  • As they're sitting there like this.

  • Nicole: Not every week - every week? {boing)

  • Marc: Will be on the left side.

  • Mmm, I got a splinter.

  • (kissy sounds)

(jazzy upbeat music)

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