Subtitles section Play video Print subtitles We'd like to say on behalf of Jerry and myself welcome to Jer-Lindy Farms. We, along with our children, Tammy and her husband Brian and a little daughter Riley who live in Iowa, our second daughter Emily and her husband Jason living in Woodbury, and our a daughter Alise living in St. Paul, and Maggie who is part of the dairy operation currently and a student at high school would like to say welcome to our dairy, we're happy to have you and hope that you will feel that your day was well spent and enjoy learning about are anaerobic digester and some of the other aspects of our dairy. Welcome to Jer-Lindy farms, we're happy to have you. We're happy to tell you about our operation and hope that you'll enjoy seeing what we have and that maybe be able to learn part of the things that we have learned over the past several months. I started farming July of 1979 with a FmHA beginning farmers lawn on a rented farm site, married Linda in November of 79. The farm site had been vacant for three or four years and needed a lot of work. Fifteen years later we bought an additional forty acres that had been apart of this farm at one time and then in August of 2002 we bought another 150 acres that have been a part of the farm as well. We expanded our dairy from 50 cows that we had been at in 2002 by building freestyle barn and at that point then we also both came back to be full-time farmers and then now through the last five years, six years I guess, we've grown into 160 cows. We have capacity to grow up further to about 180 to 200. Plan beyond that may include a cheese plant. As a family whose really interested in agriculture and has always felt so that it was a real privilege to be able to produce food for people, we have tried to look at other opportunities that as our four daughters were growing up might be able to teach them some valuable lessons about responsibility and about producing the food. In order to do that we've incorporated a few other entity in our dairy and one of them has been our apple orchard. We began our apple orchard in the early 1990's and have expanded that some again and we currently have about 50 trees. Another entity that we began back in I'm 1997 is are low-lying heard and we've been working on it for quite some time now and it originated from a herd of Angus that were part of a research project in Australia. We currently have sold some beaf and we're excited to continue to move forward with that. I was first introduced to it in either '99 or 2000 and I don't remember which when I was serving on the Stearns County Dairy Advisory Committee and the Committee was invited to go to Dennis Haubenschild's and I went along and began to have an education and digestion, so over the years I would read articles about it and so it became something of a somewhat familiar with, but then of course the interest grew 2004 when Bob Lafay called said that the Minnesota project had contacted him that they were working to secure a grant and we're going to need a farm to put a digester on and they're looking for a mid-size farm and wanted to know if I would have some interest in that. Without giving it a lot of thought I said sure, not really thinking that it would ever really happen. The potential benefits that I'd seen coming in, number one was to create an additional revenue stream for our farm; on small farms,and ours included, it's never easy to make it, so anytime you can add a source of revenue certainly something we're always looking for. So, that to me was the number one potential benefit. Certainly environmental benefits and the opportunity to be able to say to consumers and neighbors that you're protecting your environment I see as another huge benefit. It's very exciting to be able to take a product, such as the waste product that our cows produce, manure, and be able to use it in so many different ways that are very good and safe for the environment, as well as, provide us with bedding and apply it to our field in a lot safer manner. Obviously we did have some concerns; one of them was giving up our source of bedding for our dairy, which was sand and our concern was that it may not be quite as comfortable and that we may have some issues regarding somatic cell count and herd health. One of my biggest concerns was would this thing work, it's a part of a manure handling system and so my concern was are we going to be able to get the manure through it, or am I going to have a albatross around my neck and will this be a disaster. Our dairy situation, in order to build a digester needed to have several other pieces put in place in order for the digester to operate properly. We'd always planned on expanding the dairy a small amount, so that it could support a second family. So, that was the reason that our barn has a 36-foot addition and allows for another 40 cows than what we had. Then we also needed a lagoon storage system to handle the the waste from the digester, the liquid portion after its been separated. Those were all part of the project, which actually began on September 5th of 2007. To get the manure into the digester first, which starts on the free stall barn floor and we scrape with a skid loader and a tire scraper twice a day into a gutter at the end of each isle. In the barn there's 4 isles and at the end of each one is a connected gutter with covers on, which we'd just remove the cover when its cleaning time, scrape the manure into there and then it ends up in a mixing reception pit. In order to make this digester work, we need to lower the solids content of the manure from the 12 to 14 percent that it comes out of the cow at down to 6 to 8 percent. After the manure comes out of the digester and we separate the solids out then we have the remaining liquid, which we run back into the gutter, which flushes the gutter and then also works to dilute the manure, also pre-warms the manure and inoculates it with bacteria that is coming out of the digester, so we're performing several different tasks there. The manures pumped out of the reception mixing pit 24 hours a day very slowly, so that were feeding the digester around the clock that is similar to the way you'd feed a cow because the bacteria in there are sensitive and they will perform the best if they are fed consistently throughout the day. So, we try to time that pump so that it pumps only the amount of manure that it needs to in order for us to get the manure in at the next milking time. Manure then is pumped in the bottom and each time some is pumped in then some must come out and that comes out the top and falls to another pit, which is on the north side of the barn as partially an exterior pit the manure coming into that pit is still actively making some gas, so we need to make sure for safety reasons that that pit is ventilated well and it's from that pit then that we pump twice a day out into separator and separate the solids out, which we will use for bedding. The liquid portion again we're using to dilute with, but the excess then gravity flows out to earthen base lagoon. We are using deep bedded solids, so the solids are 12 to 18 inches deep in the stalls. It provides a very comfortable surface for the cows probably more comfortable than sand itself in that it's less abrasive and as far as the quality of milk and health issues at this point we feel that it's looking very positive. Gases, pulled off the top of the silo, comes down and is pulled into the engine where it is burned off and as the engine is running it's powering a 37 killawatt generator. Power then from the generator is used first in the digester plant to power all the pumps and lights; excess energy then is sold directly to the grid through our utilities turns electric. In order to operate and maintain this digester at this point is taking me about 20 minutes a day on average, except for that probably one day a month it will take an additional two to three hours to clean the screens on the separator; the oil changing will be automatic, at this point it's not, but it will be eventually. The advice that I would give to somebody who is interested in the digester is go ahead and work on it. I think that one of the things you'll wanna do is contact people who have done it and learn about the grants, potential grants that are out there. You'll also want to do research with companies who have the ability to do it. And start early in order to secure the grants that I think are necessary at this point in order to make a digester feasible, person or an operator I think should give themselves at least a year to work on those things. I think the the future for digester projects is going to explode as energy costs rise, environmental concerns rise, interest in digesters will rise exponentially. We hope that you enjoyed your visit to Jer-Lindy Farms today and if you have questions regarding the anaerobic digester we'd be happy to answer those, or if you'd like to give us a call or email us. Thanks.
B1 manure dairy pit farm barn gutter Anaerobic Digester at Jer Lindy Farms 17 1 Nguyễn Xuân Cường posted on 2016/10/03 More Share Save Report Video vocabulary